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Automotive

Enhancing efficiency through engineering and automation services

The automotive industry is evolving through advanced manufacturing technologies, increasing automation, and the need for greater production efficiency, flexibility, and operational visibility. Automotive manufacturers and suppliers require integrated engineering solutions to optimize production systems, streamline factory operations, and enable digital transformation.

Our Automotive practice supports our engineering clients in the production factory lifecycle in various stages from concept evaluation & validation, design development & optimization to operation and digitization.

We are proud to be the engineering partners to various Tier-1 automotive suppliers from various geographies for their engineering and design requirements. We have collaborated on various projects such as Shop Floor Automation and Integration, Factory Planning, Line Simulation & Optimization & Machine Vision, Factory & Asset Digitization, Material Handling Systems & BIM Modelling, Machine Safety & Standardization.

SEGMENTS WE SERVE

We work with automotive manufacturers, suppliers, and equipment providers across the industry to address their engineering and manufacturing needs. Our solutions help improve production efficiency, optimize factory operations, and support evolving industry requirements.

Automotive OEMs

Automotive OEMs

Engineering and digital solutions for automotive OEMs, supporting manufacturing facility planning, production line optimization, factory automation and digitalization across the production lifecycle.

Tier-1 & Tier-2 Suppliers

Tier-1 & Tier-2 Suppliers 1

Engineering support for automotive suppliers, covering component manufacturing, production process optimization, assembly line engineering, automation and manufacturing systems integration.

Component Manufacturers

Component Manufacturers

Mechanical engineering, manufacturing process and digital solutions for automotive component manufacturers, supporting equipment design, production workflows, material handling and process optimization.

System Integrators & Equipment Providers

System Integrators & Equipment Providers

Engineering and technical support for system integrators and equipment providers, covering machine design, shop floor automation, robotics integration, machine vision and production line simulation.

Facility Operators

Facility Operators

Engineering and digital solutions for automotive manufacturing facility operators, supporting factory layout optimization, asset digitization, operational improvements, material flow and facility lifecycle management.

Construction & EPC Firms

Construction-&-EPC-Firms--v1

Engineering, BIM and digital solutions for construction and EPC firms involved in automotive manufacturing facilities, supporting plant layout development, multidisciplinary coordination, material handling systems and facility digitization.

OUR SERVICES

Supporting Automotive Manufacturing Through Engineering & Automation

We provide engineering, automation, and digitization services to support automotive manufacturing, from factory planning and production line optimization to shop floor integration and operational efficiency.

Our Services for Automotive Segment include-

 

 

Layout Planning and Preliminary Engineering

  • Layout design
  • Process flow analysis & optimization
  • Equipment & production line layout
  • Material handling system design
  • Space utilization & capacity planning
  • 2D/3D layout modelling & visualization
  • Layout validation through simulations
  • Support for factory retooling & expansion

 

 

Shop Floor Automation, Assembly & Integration

  • Automation system design & engineering
  • PLC, HMI & SCADA programming
  • Robotics integration & programming
  • Robotic End-of-Arm-Tooling (EOAT) design
  • Machine vision system integration
  • Conveyors & material handling automation
  • Industrial IoT & data acquisition systems
  • On-site & remote integration support

 

 

Line Simulation & Optimization, Design Validation

  • Production line 3D simulation
  • Throughput analysis & cycle time optimization
  • Material flow simulation & bottleneck analysis
  • Ergonomic simulation & validation
  • Virtual commissioning
  • Layout optimization for space & efficiency
  • Process sequence & workflow validation
  • Simulation-based design validation
  • Test “What If?” Scenarios
  • CAE / FEA Analysis

 

 

Robotic Programming & Offline Programming

  • Robotic path planning & programming
  • Offline programming
  • Cycle time optimization
  • Pick-and-place & material handling programming
  • Robotic simulation & reach analysis
  • Integration of robots with PLC & automation systems
  • On-site robot programming & commissioning
  • Troubleshooting & performance tuning of robotic systems

 

 

Automated Quality Inspection

  • Machine vision system design & integration
  • Vision-based inspection solutions
  • In-line & end-of-line inspection automation
  • Integration with PLC, SCADA & MES systems
  • AI/ML-based defect detection & predictive analytics
  • Remote monitoring & troubleshooting of inspection setups

 

 

BIM For Factory & Asset Digitization

  • 3D BIM models for greenfield & brownfield plants
  • Clash detection & coordination
  • Process equipment integration
  • As-built BIM models
  • 4D construction sequencing
  • Scan-to-BIM / Scan-to-CAD conversion
  • Digital asset tagging
  • Connected E&I
  • Steel Structure Detailing
  • Legacy data migration

 

 

Digital Twin / Digital Factory & Performance Monitoring

  • Digital twin creation for production lines & equipment
  • Real-time data integration from IoT & sensors
  • Process simulation & predictive analysis
  • Performance monitoring & KPI tracking dashboards
  • Predictive maintenance modelling
  • Track & Trace Solutions
  • Energy Monitoring & Management
Data Management & Common Data Environment (CDE) Integration

  • CAD, PLM, and ERP integration
  • Centralized data management
  • Version control and standardized workflows
  • Real-time collaboration
  • Industry standards compliance
  • Dashboards and analytics
  • PLM implementation for recipe management
  • Development of Plugin Application for CAD Automation

We specialize in developing custom Design Automation and Knowledge-Based Engineering (KBE) applications that are suited to the specific demands of diverse engineering fields. By seamlessly combining our niche domain expertise with CAD platforms and software development capabilities, we help businesses with enhancing engineering efficiency, streamlining processes and reducing manual effort. Our solutions are designed to deliver precision and scalability, enabling organizations with a competitive advantage in today's fast-evolving engineering landscape.

Our offerings

  • CAD/BIM Automation​
  • CAD Interoperability​
  • Engineering & Sales Configurators​
  • Custom Application Development​